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Electric car batteries may soon be made of rock

Electric car batteries may soon be made of rock

Powering the Future: Potassium Silicate Batteries Revolutionize Sustainable Energy Storage

In a groundbreaking development, researchers at the Technical University of Denmark (DTU) have patented a new superionic material based on potassium silicate, a mineral found in ordinary rocks. This innovative material holds the promise of becoming an environmentally friendly, more efficient, and safer alternative to current lithium-ion batteries, potentially transforming the future of energy storage and transportation.

Unlocking the Potential of Rock-Powered Batteries

Addressing the Limitations of Lithium-Ion Batteries

The lithium-ion battery, widely used in electric cars, faces limitations in terms of capacity, safety, and availability. Lithium is an expensive and environmentally harmful resource, and its scarcity can impede the green transition of the automotive industry. As the demand for electric vehicles continues to rise, there is a pressing need for a new generation of lithium-free batteries that are efficient, eco-friendly, and more cost-effective to produce.

Harnessing the Power of Rock Silicates

Researchers at DTU, led by Mohamad Khoshkalam, have developed a groundbreaking material that has the potential to replace lithium in future batteries: solid-state batteries based on potassium and sodium silicates, which are common minerals found in the Earth's crust. These rock silicates, found in ordinary stones, are not sensitive to air and humidity, allowing them to be molded into a paper-thin layer inside the battery.

The Superionic Advantage of Potassium Silicate

The potential of this milky-white, paper-thin material based on potassium silicate is immense. It is inexpensive, eco-friendly, and can be extracted from silicates covering over 90% of the Earth's surface. The material can conduct ions at around 40 degrees Celsius and is not sensitive to moisture, making future battery production easier, safer, and cheaper. This is because production can take place in an open atmosphere and at temperatures close to room temperature, eliminating the need for expensive and environmentally harmful metals like cobalt, which are commonly used in lithium-ion batteries to boost capacity and service life.

Overcoming the Challenges of Potassium Ions

The potential of potassium silicate as a solid-state electrolyte has been known for a long time, but it has been largely overlooked due to the challenges posed by the weight and size of the potassium ions. These larger and heavier ions typically move slower than the ions in lithium-based liquid electrolytes or solid-state electrolytes.However, Khoshkalam has developed a superionic material of potassium silicate that enables ions to move faster than in lithium-based electrolytes. The first measurement with a battery component revealed that the material has very good conductivity as a solid-state electrolyte, though the specific details of the recipe and method are now patented.

Solid-State Batteries: The Future of Energy Storage

Both researchers and electric car manufacturers consider solid-state batteries to be the future's super battery. In a solid-state battery, ions travel through a solid material instead of a liquid, allowing for faster ion movement and making the battery more efficient and quicker to charge. A single battery cell can be made as thin as a piece of cardboard, with the anode, cathode, and solid-state electrolyte forming ultra-thin layers. This results in more powerful batteries that take up less space, potentially allowing for up to 1,000 km on a single 10-minute charge. Additionally, solid-state batteries are more fireproof, as they do not contain combustible liquids.

Challenges and the Path to Commercialization

While the technology works well in laboratories, scaling up production of solid-state batteries is a significant challenge that remains to be overcome. Battery research is complex and time-consuming, and new ways of producing and sealing batteries must be developed to ensure continuous contact and functionality.Unlike lithium solid-state batteries, potassium and sodium silicate-based solid-state batteries have a low Technology Readiness Level (TRL), meaning it will take around 10 years to commercialize them. Despite the high risk, Khoshkalam remains optimistic, stating that the team has shown the ability to find a material for a solid-state electrolyte that is cheap, efficient, eco-friendly, and scalable – and even performs better than solid-state lithium-based electrolytes.To further develop the technology, Khoshkalam has obtained a patent for the recipe and is establishing the start-up K-Ion to work on solid-state electrolyte components for battery companies. The next step is to create a demo battery to showcase the material's effectiveness, with a prototype expected within 1-2 years.

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